Engineering resources

Build a process model that can survive technical review.

Practical templates and focused guides for process development, MSAT, plant engineering, scheduling, TEA, and LCA teams. No registration is required for the downloads.
Acatian plant overview showing model readiness, equipment, streams and physical boundaries
Turn missing inputs into an explicit engineering worklist before the next design review.

Security and reliability

Review platform controls.

User documentation

Learn Acatian step by step.

Use the full manual for model setup, simulation, review, and export workflows. Use the quickstart to build and evaluate a first process model in one focused session.
Deutsch · 27 Seiten

Acatian Benutzerhandbuch

Vollständige Anleitung für Projekte, Fließbilder, Simulationen, CFD, Scheduling, TEA/LCA, Daten, Versionen und Exporte.

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English · 27 pages

Acatian User Manual

Complete guidance for projects, flowsheets, simulation, CFD, scheduling, TEA/LCA, data, versions, and engineering exports.

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Deutsch · 12 Seiten

Acatian Quickstart

Ein kompakter Einstieg vom Login über das erste Modell bis zur technischen Prüfung und zum Download der Ergebnisse.

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English · 12 pages

Acatian Quickstart

A concise path from sign-in and first model setup to technical review and downloadable engineering results.

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Module manuals

Open the guide for the task in front of you.

Ten focused manuals follow the same controlled path: required inputs, ordered actions, visible results, review criteria, troubleshooting, and handover.
01
Set up

Projects and model brief

Define scope, intended use, data ownership, review roles, and a protected baseline.

02
Build

Flowsheet, equipment, streams, and equations

Create a complete process graph with explicit inlet, outlet, internal, utility, and waste streams.

03
Simulate

Dynamic simulation and operating modes

Configure batch, fed-batch, perfusion, or continuous operation with ODE/PDE states and events.

04
Simulate

Bioreactor CFD and transport analysis

Set geometry, physics, boundary conditions, field interpretation, and external validation boundaries.

05
Decide

Scheduling, resources, and factory twin

Plan batches, cleaning, equipment reuse, rooms, personnel, utilities, and finite-capacity campaigns.

06
Validate

Data ingestion and integrations

Register, map, review, apply, and roll back company data with provenance and permissions.

07
Validate

Boundaries, standards, and model validation

Test numerics, physics, comparison data, standards coverage, maturity, and approval readiness.

08
Decide

TEA, LCA, uncertainty, and sensitivity

Build a shared process basis for costs, environmental impact, intervals, and decision drivers.

09
Cross-workflow

Versions, branches, collaboration, and approval

Create alternatives, inspect before/after impact, request review, approve, and restore safely.

10
Decide

Reports, downloads, APIs, and handover

Generate complete, readable, reproducible engineering packages for every recipient.

01 · Model readiness

Bioprocess model readiness checklist

Check the minimum evidence behind balances, kinetics, equipment sizing, cleaning, scheduling, utilities, TEA, LCA, controls, and model validation.

Download CSV
02 · Data ingestion

Production data request template

Structure historian tags, batch records, laboratory results, equipment data, material costs, utility meters, and source ownership before import.

Download CSV
03 · Technical pilot

Acceptance criteria template

Define balance closure, schedule fidelity, equipment duty, sensitivity, economics, sustainability, traceability, and export requirements before a pilot starts.

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High-intent technical guides

Choose the engineering question you need to answer.

Bioprocess simulation

From flowsheet to dynamic operating envelope

Connect component balances, reactions, ODE/PDE kinetics, batch and perfusion modes, equipment duties, physical limits, and uncertainty in one reviewable model.

  • Use for scale-up, route comparison, and process characterization.
  • Validate against measured kinetics, mass closure, and an approved reference case.
See bioprocess simulation
Biomanufacturing scheduling

Model the complete facility, not one isolated batch

Schedule shared reactors, chromatography skids, hold vessels, utilities, rooms, operators, CIP/SIP, maintenance, release, and campaign changeovers.

  • Use for capacity planning, facility fit, and debottlenecking.
  • Review occupancy, wait states, WIP, and achievable annual throughput.
See facility scheduling
TEA + LCA

Make the economic and environmental basis auditable

Trace media, buffers, consumables, labor, utilities, waste, equipment, facility, yield, titer, and utilization through intervals and sensitivity results.

  • Use for investment, process selection, and sustainability review.
  • Export long-form datasets for analysts instead of relying on dashboard totals.
See TEA + LCA outputs
Bioprocess digital twin

Synchronize model state, plant data, and engineering evidence

Connect the process graph, dynamic states, batch and historian data, equipment states, schedules, uncertainty, versions, and model-readiness gates.

  • Use for design, calibration, monitoring, and governed scenario review.
  • Separate a design twin from an operational or closed-loop claim.
See digital twin workflow
Bioreactor CFD

Turn reactor geometry and boundary conditions into a defensible case

Define multiphase physics, impeller and sparger zones, oxygen and nutrient transport, cell uptake, numerical evidence, and experimental validation.

  • Use screening to expose scale-up risks and missing inputs.
  • Use a qualified external solver for validated three-dimensional CFD.
See bioreactor CFD workflow
Cultivated meat

Connect cell growth, media demand, factory capacity, and COGS

Compare fed-batch, perfusion, seed expansion, cell retention, harvest, scale-up, parallel trains, utilities, TEA, and LCA.

  • Use for process architecture, scale strategy, and cost reduction.
  • Validate kinetics, transfer limits, retention, quality, and supplier assumptions.
See cultivated meat modelling

Technical library

Work from engineering fundamentals.

Each guide defines the calculation basis, evidence requirements, acceptance checks, and limits needed for a reviewable model.
Large industrial bioprocess facility with stainless-steel vessels, piping and production skids
Industrial-scale bioprocess modelling connects biology, equipment, facility operations, and economics.

Use-case library

Start from a real production decision.

mAb and biopharmaFed-batch versus perfusion, shared downstream capacity, resin cycles, buffer demand, viral safety, COGS, and facility fit.
Precision fermentationOxygen transfer, feed strategy, broth rheology, heat removal, recovery route, drying, utilities, and scale-out.
Cultivated productsMedia burden, seed train, working volume, metabolite limits, harvest, recycle, food-grade facility design, TEA, and LCA.
CDMO and engineeringCustomer-specific variants, equipment reuse, campaign scheduling, quotations, assumptions, branches, and review-ready exports.

Acatian Engineering Brief

One useful technical note, not a generic newsletter.

Receive new model templates, validation checklists, engineering guides, and release notes. You can request removal at any time through the privacy contact.
Need a model, not another template?Use one customer-owned process and agreed acceptance criteria for a focused technical evaluation.
Request a technical pilot